Zachary Neukirchen

Background

Zach is a multidisciplinary engineer and systems specialist with experience spanning mechanical maintenance engineering, reliability improvement, operational planning, and database-driven workflow design. His career bridges heavy industrial environments, hands-on engineering execution, and advanced digital tool development, enabling him to translate complex operational challenges into structured, data-driven solutions.

Across manufacturing, industrial services, and military organizations, he is recognized for building scalable planning and information systems that improve schedule fidelity, cost control, cross-functional communication, and decision-making under constrained timelines. He brings over 16 years of military service spanning both active duty and the Army Reserve, including large-scale operational planning roles as an Army Officer coordinating multi-organization execution timelines and data-driven decision support for joint and multinational training exercises. He also designs and operates a closed-loop aquaculture facility, applying mechanical engineering, automation, and monitoring systems to sustain high-reliability biological production environments.

Specialization

At Pillar Engineering, Zach specializes in, but is not limited to, the following pillars:

Senior Maintenance & Systems Consultant

Maintenance

  • Mechanical maintenance planning and execution

  • Outage Planning, Support, & Management

  • Precision installation practices and risk mitigation

  • Cross-discipline coordination (pipefitters, millwrights, machinists, welders)

  • Standard Job Plan Development

  • Bill of Material Development

  • Contractor Oversight

Engineering

  • Capital & Small Project Management

  • Obsolete Equipment Upgrades

  • Post Project Addition to Stores and Bill of Material Development


Education

Zach holds a Bachelor of Science degree in Business Management from Brigham Young University, where he graduated as a Distinguished Military Graduate and commissioned as an active-duty Infantry Officer.

Reliability

  • Root Cause Failure Analysis (RCFA) and post-project reviews

  • Asset strategy development and preventive maintenance optimization

  • Chronic failure reduction and uptime improvement

  • Reliability feedback loops tied to planning and execution data


Engineering Databases & Digital Systems

  • Custom VBA/SQL application development (Access, Excel, SAP-integrated tools)

  • Maintenance planning dashboards and execution tracking systems

  • Workflow standardization and data architecture design

  • Cost tracking, materials integration, and schedule visualization

  • System interfaces linking engineering, operations, purchasing, and leadership